

CTI6027 Fast Charging Tester

Manufacturers
汉盛工业
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4-Channel Parallel Testing (30V/5A/65W×4), Full Protocol Coverage, Type-C Auto-Orientation Detection for High-Volume Charger Production
🔌×4
4 independent electronic loads, tests 4 devices simultaneously (4x efficiency) (Source: Input description)
📊
Wall/car/wireless/portable chargers (with DC power) (Source: Input description)
🤖
Plug-and-play + external trigger for robotic systems (Source: Input description)
Core Parameter | Specification | Production Value |
---|---|---|
Electronic Load Configuration | 4 independent channels (30V/5A/65W each) | Replaces 4 single-channel testers, saves 60% space |
Measurement Capability | Voltage, current, D+, D- (high precision) | 4-channel synchronous acquisition (<0.5% data consistency) |
Expansion Capability | Compatible with DC power/battery simulators | Covers multiple product lines, reduces equipment costs |
Core Production Line Advantages
Efficiency Leap: 4-channel parallel testing increases capacity from 200 units/hr (single-channel) to 800 units/hr (6,400 units/8hr shift)
Simplified Operation: One-touch "4-Channel Sync Test" template auto-configures parameters, novice operators ready in 5 minutes
Extended Compatibility: With DC power supply, tests power banks - covers wall/car/wireless/portable chargers
Technical Deep Dive
Core Technical Architecture
Features "Quad Independent Protocol Engines + Synchronized Acquisition System":
1. Protocol Layer: Dedicated protocol parsing per channel (QC/PD/PPS parallel recognition, <100ms handshake response)
2. Load Layer: 4×30V/5A electronic load modules synchronized by master clock (dynamic load consistency, <50mA deviation at 5A)
3. Acquisition Layer: 16-bit ADC×4 channels with FPGA-synchronized sampling (<1μs time alignment)
Test Dimension | GTI6027 (4-Channel) | Traditional Single-Channel×4 | Quantified Advantage |
---|---|---|---|
Equipment Cost | 1 unit | 4 units + sync controller | 40%+ cost reduction |
Test Efficiency | 20s/4 units (parallel) | 20s/unit (serial) | 4x faster, 75% labor savings |
Data Comparison | Built-in 4-channel data comparison | Manual export/comparison required | 90% less data processing time |
4-Channel Car Charger Production Test Workflow
System Deployment: Tester fixed on production line, 4 Type-C cables connected to robotic arms, external trigger linked to conveyor sensor (auto-triggers when 4 units arrive)
Connection: Robotic arms insert Type-C plugs into 4 car chargers (any orientation), auto-detects connection status (3s for 4 channels, 12s faster than serial)
Parallel Testing:
- Protocol: Independent QC3.0 recognition per channel, simultaneous 9V/2A requests
- Load: 0-5A dynamic current loading (simulates car ignition)
- Acquisition: Synchronous recording of output voltage (±10mV), ripple (<100mV), D+/D- levelsOutput: Independent PASS/FAIL indicators (LED+screen), data uploaded to MES via LAN, robotic arms unplug simultaneously (20s total for 4 units)
Usage Precautions
1. Full 4-channel load (5A/channel): Requires ≥220V/3A power supply (≈260W total), enable side vents to prevent overheating
2. Mixed device testing (e.g., 2 wall + 2 wireless chargers): Select "Mixed Mode" in one-touch config for auto-protocol matching
3. After >10,000 insertions: Perform monthly 4-channel calibration using built-in wizard and standard source