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CTI6027 Fast Charging Tester
CTI6027 Fast Charging Tester

CTI6027 Fast Charging Tester

汉盛工业

Manufacturers

汉盛工业

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Model

CTI6027

Parameters

four channels

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4-Channel Parallel Testing (30V/5A/65W×4), Full Protocol Coverage, Type-C Auto-Orientation Detection for High-Volume Charger Production

🔌×4

4-Channel Parallel Testing

4 independent electronic loads, tests 4 devices simultaneously (4x efficiency) (Source: Input description)

📊

Full Scenario Adaptation

Wall/car/wireless/portable chargers (with DC power) (Source: Input description)

🤖

Production Automation

Plug-and-play + external trigger for robotic systems (Source: Input description)

Core ParameterSpecificationProduction Value
Electronic Load Configuration4 independent channels (30V/5A/65W each)Replaces 4 single-channel testers, saves 60% space
Measurement CapabilityVoltage, current, D+, D- (high precision)4-channel synchronous acquisition (<0.5% data consistency)
Expansion CapabilityCompatible with DC power/battery simulatorsCovers multiple product lines, reduces equipment costs

Core Production Line Advantages

  • Efficiency Leap: 4-channel parallel testing increases capacity from 200 units/hr (single-channel) to 800 units/hr (6,400 units/8hr shift)

  • Simplified Operation: One-touch "4-Channel Sync Test" template auto-configures parameters, novice operators ready in 5 minutes

  • Extended Compatibility: With DC power supply, tests power banks - covers wall/car/wireless/portable chargers

 Technical Deep Dive 

Core Technical Architecture

Features "Quad Independent Protocol Engines + Synchronized Acquisition System":
1. Protocol Layer: Dedicated protocol parsing per channel (QC/PD/PPS parallel recognition, <100ms handshake response)
2. Load Layer: 4×30V/5A electronic load modules synchronized by master clock (dynamic load consistency, <50mA deviation at 5A)
3. Acquisition Layer: 16-bit ADC×4 channels with FPGA-synchronized sampling (<1μs time alignment)

Test DimensionGTI6027 (4-Channel)Traditional Single-Channel×4Quantified Advantage
Equipment Cost1 unit4 units + sync controller40%+ cost reduction
Test Efficiency20s/4 units (parallel)20s/unit (serial)4x faster, 75% labor savings
Data ComparisonBuilt-in 4-channel data comparisonManual export/comparison required90% less data processing time

4-Channel Car Charger Production Test Workflow

  1. System Deployment: Tester fixed on production line, 4 Type-C cables connected to robotic arms, external trigger linked to conveyor sensor (auto-triggers when 4 units arrive)

  2. Connection: Robotic arms insert Type-C plugs into 4 car chargers (any orientation), auto-detects connection status (3s for 4 channels, 12s faster than serial)

  3. Parallel Testing:
    - Protocol: Independent QC3.0 recognition per channel, simultaneous 9V/2A requests
    - Load: 0-5A dynamic current loading (simulates car ignition)
    - Acquisition: Synchronous recording of output voltage (±10mV), ripple (<100mV), D+/D- levels

  4. Output: Independent PASS/FAIL indicators (LED+screen), data uploaded to MES via LAN, robotic arms unplug simultaneously (20s total for 4 units)

Usage Precautions

1. Full 4-channel load (5A/channel): Requires ≥220V/3A power supply (≈260W total), enable side vents to prevent overheating
2. Mixed device testing (e.g., 2 wall + 2 wireless chargers): Select "Mixed Mode" in one-touch config for auto-protocol matching
3. After >10,000 insertions: Perform monthly 4-channel calibration using built-in wizard and standard source

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